Mobico
PLY
We specialize in the production of MOBICO PLY, a cutting-edge material made from recycled plastic waste, designed to deliver high-performance, eco-friendly solutions for various construction projects.
What We Do
Lightweight
Requires minimal upkeep, ensuring long-term cost savings.
Thermal Insulation
Helps in maintaining a comfortable indoor temperature.
Sound Insulation
Reduces noise, providing a quieter indoor environment.
Smart Orbiters
Welcome to Smart Orbiters, a pioneer in manufacturing sustainable, prefabricated structures and building materials. Founded in 2021, Smart Orbiters is based in Pune and operates a state-of-the-art manufacturing facility located at Shindewadi, near Sasewadi, which was established 8 months ago. We specialize in the production of MOBICO PLY, a cutting-edge material made from recycled plastic waste, designed to deliver high-performance, eco-friendly solutions for various construction projects.
Our Vision
To revolutionize the construction industry by providing eco-friendly, durable, and customizable prefabricated building solutions that can be easily assembled and disassembled, empowering customers to achieve their dream structures efficiently and affordably.
Key Points:
- Lead the industry in providing sustainable building materials.
- Expand globally, offering modular prefabricated structures for various needs.
- Be recognized for innovation, quality, and customer satisfaction.
- Become a market leader in using recycled materials like MOBICO PLY for all construction projects.
Our Mission
To deliver high-quality, sustainable, and cost-effective building materials and solutions to customers, ensuring modular designs that can be customized and assembled with ease, while creating long-term value through exceptional service and environmentally responsible practices.
Core Elements:
Customer-Centric Solutions: Provide easy-to-assemble, modular structures that meet customer requirements with flexibility in design and size.
Innovation & Sustainability: Use cutting-edge recycled materials like MOBICO PLY to reduce environmental impact and provide durable solutions.
Efficient Execution: Focus on streamlining task allocation, project execution, and monitoring to ensure timely delivery and superior quality.
Global Expansion: Build a network of local fabricators and partners to expand operations, with Smart Orbiters taking full contract responsibility.
Employee Empowerment: Develop an inclusive work environment where employees at all levels are empowered to contribute to growth and innovation.
Advantages
Eco-Friendly: Made from recycled plastic materials
Durable: Long-lasting and resistant to moisture, pests, and fire
Lightweight: Easy to handle and install
Low Maintenance: Requires minimal upkeep
Versatile: Suitable for various applications
Cost-Effective: Offers excellent value for money
Applications
Construction: Prefabricated structures,farmhouses, cottages
Interiors: Furniture, wall partitions, decorative panels
Industrial: Factory sheds, panels, and other industrial applications
Roofing: Durable and lightweight roofing solutions
Doors: High strength and aesthetic doors
Handling and Storage
Handling: Use standard handling equipment; avoid dropping or impacting edges.
Storage: Store in a cool, dry place, away from direct sunlight and moisture.
Safety Information
Health Hazards: Non-toxic and safe to handle with standard precautions.
Fire Safety: Fire retardant properties; follow local fire safety regulations during installation.
Why To Choose MOBICO?
• Eco-Friendly Materials: We manufacture all of our products from recycled plastic, creating environmentally friendly solutions for construction.
• Modular and Customizable: Our prefabricated structures can be easily assembled, disassembled, and customized to meet the specific needs of each customer.
• End-to-End Solutions: From raw material production to assembly, Smart Orbiters manages the entire contract, ensuring peace of mind for our clients.
• Durable and Innovative: Our structures are built to last, offering resistance to termites, water, and harsh weather conditions without sacrificing aesthetics.
Looking Ahead
Our goal is to grow exponentially by building a global network of local fabricators and distributors, allowing us to expand the reach of our MOBICO PLY products and prefabricated structures. As we continue to innovate, we are committed to offering cutting-edge, sustainable building solutions that meet the evolving needs of our customers.
Eco-Friendly
MOBICO PLY is made from Reinforced Plastic Composite (RPC), utilizing recycled plastic, which helps reduce environmental waste and promotes sustainability.
Water Resistance
Unlike traditional materials such as plywood or MDF, MOBICO PLY is highly water-resistant, making it ideal for use in wet and humid environments without the risk of swelling or rotting.
Sound Insulation
It provides effective sound insulation, reducing noise levels and creating a quieter indoor environment, which is particularly beneficial in residential and office settings.
Aesthetic Appeal
The pre-laminated polyester resin coating offers a sleek and modern finish, enhancing the visual appeal of any project, whether it’s interior or exterior.
Durability
It offers high strength and longevity, being resistant to moisture, pests, and general wear and tear, making it a reliable and long-lasting choice for various applications.
Fire Retardant
The material has inherent fire-resistant properties, providing an added layer of safety to your construction projects and giving peace of mind.
Thermal Insulation
MOBICO PLY offers excellent thermal insulation, helping to maintain a comfortable indoor temperature, which can lead to energy savings on heating and cooling
Cost-Effective
With moderate initial costs and long-term savings from durability and low maintenance, MOBICO PLY proves to be a cost-effective solution for various construction and design projects.
Lightweight
MOBICO PLY is lightweight compared to concrete panels, making it easier to handle, transport, and install, thereby reducing labor costs and installation time
Low Maintenance
It requires minimal upkeep, which ensures long-term cost savings. The material’s durability and resistance to environmental factors mean it won’t need frequent repairs or replacements.
Versatility
Suitable for a wide range of applications, including wall partitions, roofing, doors, furniture, and decorative panels, MOBICO PLY’s versatility makes it a practical choice for diverse construction needs
Innovative Manufacturing
Manufactured using advanced techniques at Smart Orbiters’ Shindewadi plant in Pune, MOBICO PLY benefits from state-of-the-art technology ensuring consistent quality and performance.
MOBICO PLY – Technical Data Sheet
MOBICO PLY is a high-quality building material made from Reinforced Plastic Composite (RPC). It is designed for a wide range of applications in construction, interiors, and industrial projects. The product is available in various thicknesses and coatings to suit specific requirements.
Product Specifications
Property |
Details |
| Product Name | MOBICO PLY |
| Material | Reinforced Plastic Composite (RPC) |
| Standard Sheet Size | 8ft x 4ft (2438mm x 1219mm) |
| Available Thicknesses | 6mm, 8mm, 12mm, 18mm |
| Coating Options | Non Coated, Single Side Poly Glass Coating, Both Side Poly Glass Coating |
| Density | 0.7 – 0.9 g/cm³ |
| Water Absorption | < 0.5% |
| Moisture Content | < 1% |
| Fire Resistance | Class B (As per EN 13501-1) |
| Thermal Conductivity | 0.20 – 0.25 W/mK |
| Sound Insulation | 30-35 dB |
| Flexural Strength | 25-30 MPa |
| Compressive Strength | 60-70 MPa |
| Impact Resistance | 3-4 kJ/m² |
| Surface Hardness | 60-70 Shore D |
Mechanical Properties
| Property | Unit | 6mm | 8mm | 12mm | 18mm |
| Flexural Strength | MPa | 25 | 27 | 28 | 30 |
| Compressive Strength | MPa | 60 | 63 | 65 | 70 |
| Impact Resistance | kJ/m² | 3.0 | 3.2 | 3.5 | 4.0 |
| Density | g/cm³ | 0.7 | 0.75 | 0.85 |
0.9
|
Physical Properties
Property |
Details |
| Surface Finish | Smooth, Pre-laminated with Polyester Resin Coating |
| Color | Customizable as per requirement |
| Water Resistance | Highly resistant, suitable for humid environments |
| Fire Retardancy | Fire retardant as per Class B standards |
| Thermal Insulation | Excellent thermal insulation properties |
| Sound Insulation | Effective noise reduction |
| UV Resistance | High UV resistance for outdoor applications |
| Chemical Resistance | Resistant to most chemicals and solvents |
Mobico Application Area
Application Area |
Details |
Basic Feature of MOBICO PLY |
| Residential Construction | Used for building homes, including walls, partitions, and roofing, especially in cyclone-prone areas. | Durable, water-resistant, and lightweight, providing strength and safety in adverse weather conditions. |
| Commercial Buildings | Ideal for office partitions, ceilings, and furniture in businesses and commercial centers. | Versatile and aesthetic with a sleek finish, offering a professional look with ease of installation and maintenance. |
| Tourism Infrastructure | Suitable for hotels, resorts, and guest houses for interior and exterior applications. | Aesthetic appeal and low maintenance, ensuring long-lasting and visually pleasing installations in high-traffic areas. |
| Educational Institutions | Used in schools, colleges, and universities for classroom partitions, furniture, and laboratory fittings. | Durable and easy to clean, ensuring a hygienic and long-lasting solution in educational environments. |
| Healthcare Facilities | Excellent for hospitals and clinics for partitions and furniture. | Hygienic, resistant to moisture and pests, making it suitable for clean and sanitary environments. |
| Government Buildings | Useful for administrative offices and public buildings for partitions, false ceilings, and durable furniture. | Fire-retardant and durable, providing safety and longevity in public service buildings. |
| Industrial Sheds | Suitable for constructing factory and warehouse walls, partitions, and roofing. | Resistant to chemicals, moisture, and pests, ensuring a durable and safe solution for industrial environments. |
| Agricultural Structures | Can be used in farmhouses, barns, and sheds. | Pest-resistant and durable, offering a long-lasting solution for agricultural structures exposed to various elements. |
| Transport Hubs | Ideal for airports, bus terminals, and ferry stations for partitions and durable, water-resistant structures. | Lightweight and easy to install, providing quick and effective solutions for busy transport hubs. |
| Religious Buildings | Suitable for temples, mosques, and churches for creating partitions, furniture, and decorative panels. | Aesthetic and versatile, offering beautiful and durable designs for sacred spaces. |
| Recreational Facilities | Used in sports complexes, community centers, and clubs for walls, partitions, and roofing. | Strong and versatile, capable of withstanding high usage and providing long-lasting performance. |
| Temporary Structures | Perfect for disaster relief shelters and temporary accommodations. | Lightweight and easy to assemble, providing quick and reliable solutions in emergency situations. |
| Retail Outlets | Can be used in supermarkets and stores for shelving, partitions, and display units. | Durable and aesthetic, offering robust and visually appealing solutions for retail environments. |
| Exhibition Stalls | Ideal for trade shows and exhibitions for constructing booths and display panels. | Lightweight and easy to install, providing quick setup and takedown for temporary installations. |
| Public Restrooms | Excellent for creating durable and water-resistant partitions and doors. | Water-resistant and easy to clean, ensuring hygienic and long-lasting restroom facilities. |
| Public Libraries | Suitable for shelving, partitions, and study cubicles. | Aesthetic and versatile, providing visually pleasing and functional solutions for quiet study environments. |
| Public Parks | Can be used for outdoor furniture and structures like gazebos and kiosks. | Weather-resistant and durable, offering long-lasting solutions for outdoor installations. |
| Military Installations | Useful for constructing barracks, training facilities, and other structures. | Strong and durable, providing reliable and safe solutions for military use. |
| Cultural Centers | Ideal for museums and art galleries for partitions, display units, and decorative panels. | Aesthetic and versatile, ensuring beautiful and functional installations for cultural displays. |
| Roadside Amenities | Perfect for highway rest stops for creating shelters, restrooms, and food kiosks. | Durable and low maintenance, providing reliable and long-lasting solutions for public amenities. |
Comparison of MOBICO PLY
Feature |
MOBICO PLY |
Plywood |
MDF (Medium-Density Fiberboard) |
Gypsum Board |
Concrete Panels |
| Material | Reinforced Plastic Composite (RPC) | Thin layers of wood veneer | Wood fibers and resin | Calcium sulfate dihydrate | Concrete and steel reinforcement |
| Eco-Friendliness | High (made from RPC) | Moderate (depends on wood source) | Moderate (wood fibers) | Moderate (natural materials) | Low (high carbon footprint) |
| Durability | High (resistant to moisture, pests) | Moderate (susceptible to moisture) | Low (less durable than plywood) | Moderate (prone to cracking) | High (extremely durable) |
| Water Resistance | Excellent | Poor to Moderate (requires treatment) | Poor (swells with water) | Poor (not water-resistant) | Excellent |
| Fire Resistance | High | Low to Moderate (depends on type) | Low to Moderate | High (fire-resistant) | High |
| Weight | Lightweight | Moderate | Lightweight | Lightweight | Heavy |
| Ease of Installation | Easy | Easy | Easy | Easy | Difficult |
| Maintenance | Low | Moderate | High | Moderate | Low |
| Thermal Insulation | High | Moderate | Low | Moderate | High |
| Sound Insulation | High | Moderate | Low | Moderate | High |
| Cost | Moderate | Low to Moderate | Low | Low to Moderate | High |
| Applications | Versatile (walls, roofing, furniture) | Versatile (furniture, interiors) | Interiors (furniture, cabinetry) | Walls and ceilings | Structural (walls, floors) |
MOBICO PLY vs CEMENT SHEET
Feature |
MOBICO PLY |
Cement Sheets |
| Material Composition | Reinforced Plastic Composite (RPC), including plastic resins and reinforcements like glass fibers | Made from a mixture of cement, cellulose fibers, and sometimes sand |
| Durability | Highly durable, resistant to moisture, pests, and chemical corrosion | Extremely durable, resistant to fire, water, and pests |
| Eco-Friendliness | Made from recycled materials, recyclable | Made from natural materials, recyclable but energy-intensive to produce |
| Maintenance | Low maintenance, does not require regular sealing or treatment | Low maintenance, but may require painting or sealing over time |
| Strength | High strength-to-weight ratio, excellent load-bearing capacity | Very strong and rigid, excellent load-bearing capacity |
| Weight | Lightweight | Heavy, requires more effort and cost to handle and install |
| Versatility | Suitable for walls, partitions, roofing, doors, and furniture; can be molded | Used mainly for roofing, walls, and ceilings; less versatile in furniture applications |
| Aesthetic | Pre-laminated with polyester resin coating, sleek finish | Requires painting or coating for aesthetic finish |
| Fire Resistance | Fire retardant properties | Excellent fire resistance |
| Cost | Higher initial cost, cost-effective in the long run | Generally lower initial cost, but can vary depending on the application |
| Applications | Construction, interiors, industrial uses, and more | Roofing, walls, ceilings, and some exterior applications |
| Disadvantages | – | Heavyweight, brittle, limited design flexibility, potential for cracking under stress, high energy consumption in production |
MOBICO PLY vs WOODEN PLY
Feature |
MOBICO PLY |
Wooden Plywood |
| Material Composition | Reinforced Plastic Composite (RPC), including plastic resins and reinforcements like glass fibers | Layers of wood veneers glued together |
| Durability | Highly durable, resistant to moisture, pests, and chemical corrosion | Prone to warping, swelling, rotting, and termite attacks |
| Eco-Friendliness | Made from recycled materials, recyclable | Can contribute to deforestation, though some are sustainably sourced |
| Maintenance | Low maintenance, does not require regular sealing or treatment | Requires periodic sealing, painting, or varnishing |
| Strength | High strength-to-weight ratio, excellent load-bearing capacity | Strong, but strength varies with wood type and quality |
| Weight | Lightweight | Heavier |
| Versatility | Suitable for walls, partitions, roofing, doors, and furniture; can be molded | Versatile, but limited in high moisture or chemical environments |
| Aesthetic | Pre-laminated with polyester resin coating, sleek finish | Natural wood finish, can be stained or painted |
| Fire Resistance | Fire retardant properties | More flammable, can be treated with fire-retardant chemicals |
| Cost | Higher initial cost, cost-effective in the long run |
Cheaper upfront, higher maintenance and replacement costs |
| Applications | Construction, interiors, industrial uses, and more | Furniture making, cabinetry, flooring, and general construction |
Prefabricated Farmhouse vs Traditional Farmhouse
Aspect |
Prefabricated Farmhouse |
Traditional Farmhouse |
| Construction Time | Weeks – Fast completion | Months to a year – Prolonged timeline |
| Cost | Lower – Economical due to mass production | Higher – Expensive due to labor and material |
| Material Quality | Consistent – Quality controlled in factory | Variable – Dependent on on-site conditions |
| Customization | Flexible – Modular designs with many options | Customizable – Unique features possible |
| Labor Requirements | Minimal – Less on-site labor needed | Extensive – High on-site labor demands |
| Weather Impact | Negligible – Factory built, weather independent | Significant – Weather can cause delays |
| Sustainability | Eco-Friendly – Often uses sustainable materials | Varies – Depends on chosen materials |
| Maintenance | Lower – High quality reduces maintenance needs | Potentially Higher – Quality varies |
| Flexibility | High – Easily relocatable or expandable | Low – Permanent structure |
| Headaches | Fewer – Streamlined, efficient process | Many – Delays, labor issues, quality control |
| Site Preparation | Minimal – Basic foundation work | Extensive – Detailed foundation and utilities |
| Inspection | Streamlined – Built to code in factory | Multiple – Each phase requires inspection |
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